PSM Compliance Audit Guide
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Process Safety Management (PSM) programs require ongoing evaluations to verify compliance and prevent major chemical accidents. A PSM audit template gives your organization a detailed checklist for reviewing every element of OSHA’s 29 CFR 1910.119 standard. This free template helps safety teams identify gaps, track findings, and document corrective actions efficiently.
What is a PSM Audit Template?
A PSM audit template outlines each compliance requirement under OSHA’s Process Safety Management standard. Teams use it to evaluate written programs, employee participation, mechanical integrity, and other key PSM elements.
Conducting regular audits ensures that facilities handling highly hazardous chemicals maintain safe operations and continuously improve their safety performance.
What’s Included in the PSM Compliance Audit Guide
This editable PDF includes comprehensive checklists that align with OSHA’s 14 PSM elements. It covers:
- Employee participation and process safety information
- Process hazard analysis (PHA) and operating procedures
- Training, contractors, and pre-startup safety reviews
- Mechanical integrity and hot work permits
- Management of change (MOC) and incident investigation
- Emergency planning and compliance audit documentation
- Trade secret access and confidentiality requirements
Each section contains audit questions and status checkboxes to simplify documentation and follow-up.
Why Use a PSM Audit Template?
Using a structured PSM audit checklist helps your organization:
- Conduct consistent and thorough compliance evaluations
- Document findings and corrective actions for each PSM element
- Verify that written programs match current operating practices
- Prepare for OSHA inspections and third-party audits
- Strengthen overall process safety performance
This audit tool streamlines the compliance review process and ensures that your PSM program meets regulatory and company standards.
Download the free PSM audit template today to evaluate your process safety management system and build a stronger, more compliant safety program.
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