Electric Forklift Inspection Checklist

Electric forklifts are common in warehouses, manufacturing plants, and distribution centers. Regular inspections keep these machines safe, efficient, and compliant with OSHA requirements. This free electric forklift inspection checklist helps your team verify equipment condition before each shift and document safety checks consistently.

What is an Electric Forklift Inspection Checklist?

An electric forklift inspection checklist provides a structured way to review the safety and functionality of forklift components before operation. Operators use the checklist to confirm that brakes, controls, tires, and batteries work properly. The process ensures safe operation and reduces the risk of accidents, injuries, and costly downtime.

By completing this checklist before every shift, employers meet OSHA’s requirement for daily powered industrial truck inspections under 29 CFR 1910.178.

What’s Included in This Checklist

This editable Excel file includes all the sections needed for thorough forklift inspections. It provides space for:

• Operator and inspection date information
• Pre-operation visual checks for leaks, tires, forks, and safety devices
• Functional tests for steering, brakes, lights, and horn
• Battery and charging system condition
• Notes for maintenance needs and follow-up actions

Supervisors can store completed checklists electronically or print them for recordkeeping during audits and inspections.

Why Use an Inspection Checklist?

A consistent inspection process helps your team:

• Identify and repair safety issues before use
• Maintain compliance with OSHA and company safety policies
• Improve equipment reliability and lifespan
• Document inspections for accountability and auditing
• Prevent costly downtime caused by unexpected failures

Using this checklist keeps your forklifts in peak condition and ensures every operator performs safety checks correctly.

Download the free electric forklift inspection checklist today to improve compliance, reduce risk, and keep your material handling operations running safely.