Why You Need a HAZOP Analysis Template

Hazard and Operability (HAZOP) studies are great for identifying risks in complex industrial processes. Reviewing each part of a process can uncover potential deviations that may cause safety incidents, environmental releases, or operational failures. Using a HAZOP analysis template to guide this process ensures that nothing is overlooked.

Using a standardized template helps teams capture all relevant information during brainstorming sessions, document safeguards, and assign follow-up actions. It also allows for easier auditing and cross-team collaboration by providing a consistent format across departments or facilities.

What to Include in a HAZOP Analysis Template

Your team’s HAZOP analysis template should have enough detail to support a full study but flexible enough to apply to different areas of the operation. Here are some examples of what to include:

• Process node or system component under review
• Guidewords and parameters such as flow, pressure, temperature, and level
• Possible deviations (e.g., no flow, high pressure)
• Credible causes for each deviation
• Consequences or potential impacts if the deviation occurs
• Existing safeguards that prevent or mitigate the deviation
• Recommendations for further risk reduction
• Assigned personnel for each action item and target completion dates

How to Use a Template Effectively

Before you start filling in your template, gather all relevant process safety information including P&IDs, operating procedures, and design specifications. Assign roles such as facilitator, scribe, and subject matter experts. During the review, use the template to guide discussion one node at a time.

Download our HAZOP analysis template to help your team conduct consistent, compliant, and comprehensive hazard reviews in your facility.